Apr 20

My E3634A Mystery Explosion – WTF!

This is a short follow-up to a video where I was recently testing a Mayyuo M9711 DC Electronic Load (See Here) and I was using an Agilent E3634A Power Supply (which I previously fixed) as a power source. When I put the DC load into pulse mode within a few seconds the E3634A PSU exploded. What I heard was a loud pop, and a flash followed by a loud vibrating 50Hz hum, by which time I was able to reach the power switch and shut it down. I switched to another supply and continued with the test of the M9711 but today I thought I would open up (once agin) the E3634A and see what damage was done and what I found is a real mystery!

Did I imagine it all? Was there beer involved? Who knows, its a mystery!

Hope you enjoyed the video, catch you next time…

UPDATE – I found the smoke source

While tidying up I thought i would have a look at the two power MOSFET’s that failed and found the IRFP260 has a very small but visible smoke vent! I have added the photo’s below, I had to take these under the microscope x10 and x30 to see it. With the naked eye it looks like a light scratch.

Apr 06

HP/Agilent E3634A Power Supply Teardown & Repair

Over a year ago now I repaired a HP/Agilent E3631A triple output PSU and have been using it very often ever since. Recently I bought an Agilent E3634A PSU which is a single output but high power supply, I bought it in non-working condition for not very much money (about $90). It turned out to be a non-trivial task, with physically burned out components and a difficult to track down and understand secondary problem. The components to repair the supply cost less that $20 and the repair exercise was challenging and educational so well worth the effort.

SMOKIN’ HOT…..

I decided that for this repair I would try doing a video teardown and repair which I have not done before. The repair took quite a few hours in the end, although I carried out the repair over about 4 weeks elapsed.

This is a really useful addition to my work bench, the high power nature of this supply makes it very useful for working in low voltage systems like audio amplifiers communications equipment and automotive applications that have high power requirements.

The service manual with schematics is available on the internet for download, I have provided a link here for convenience.

See you next time…